Surgical instrument having a bipolar end effector assembly and a deployable monopolar assembly

ABSTRACT

A deployment and retraction mechanism for a surgical instrument includes a gear box defining a longitudinal slot, a slider, a ring gear, and a planet gear. The slider is configured to engage a deployable component of the surgical instrument and is translatable along the longitudinal slot between a proximal end, corresponding to a storage condition of the deployable component, and a distal end, corresponding to a use condition of the deployable component. The planet gear is operably engaged with the ring gear and configured to orbit within the ring gear. The planet gear includes an off-center pin rotatably supporting the slider thereon. The planet gear and ring gear are configured such that a one-half orbit of the planet gear within the ring gear translates the slider from one end of the longitudinal slot to the other end of the longitudinal slot.

CROSS REFERENCES TO RELATED APPLICATION

This application claims the benefit of, and priority to, U.S.Provisional Patent Application Nos. 62/051,415, 62/051,416, 62/051,412,and 62/051,409 all of which were filed on Sep. 17, 2014. Thisapplication is related to U.S. patent application Ser. Nos. 14/802,582,14/802,687, and 14/802,726 all of which were filed on Jul. 17, 2015. Theentire contents of each of the above applications are herebyincorporated herein by reference.

BACKGROUND

Technical Field

The present disclosure relates to surgical instruments and, moreparticularly, to a multi-function surgical instrument including abipolar end effector assembly and a deployable monopolar assembly.

Background of Related Art

Bipolar surgical instruments typically include two generally opposingelectrodes charged to different electric potentials to selectively applyenergy to tissue. Bipolar electrosurgical forceps, for example, utilizeboth mechanical clamping action and electrical energy to effecthemostasis by heating tissue to coagulate and/or cauterize tissue.Certain surgical procedures require more than simply coagulating and/orcauterizing tissue and rely on the unique combination of clampingpressure, precise electrosurgical energy control, and gap distance(i.e., distance between opposing jaw members when closed about tissue)to “seal” tissue. Once tissue is sealed or otherwise treated, e.g.,cauterized, coagulated, desiccated, etc., it is often desirable to cutthe treated tissue. Accordingly, many forceps have been designed whichincorporate a knife that effectively severs the tissue after tissuetreatment.

Monopolar surgical instruments, on the other hand, include an activeelectrode, and are used in conjunction with a remote return electrode,e.g., a return pad, to apply energy to tissue. Monopolar instrumentshave the ability to rapidly move through tissue and dissect throughnarrow tissue planes.

In some surgical procedures, it may be beneficial to use both bipolarand monopolar instrumentation, e.g., procedures where it is necessary todissect through one or more layers of tissue in order to reachunderlying tissue(s) to be treated. Further, it may be beneficial,particularly with respect to endoscopic surgical procedures, to providea single instrument incorporating both bipolar and monopolar features,thereby obviating the need to alternatingly remove and insert thebipolar and monopolar instruments in favor of one another.

As can be appreciated, as additional functional components are added toa surgical instrument, additional deployment structures or deploymentstructures capable of actuating more than one component are required.However, multiple deployment structures and/or combined deploymentstructures may be limited by spatial constraints within the housing ofthe surgical instrument, functional constraints of the components (e.g.,where a combined deployment structure imparts additional forcerequirements for deploying one or more of the components coupledthereto), and/or may overly complicate the operable components of thesurgical instrument.

SUMMARY

As used herein, the term “distal” refers to the portion that is beingdescribed that is further from a user, while the term “proximal” refersto the portion that is being described that is closer to a user.Further, to the extent consistent, any of the aspects described hereinmay be used in conjunction with any of the other aspects describedherein.

Provided in accordance with aspects of the present disclosure is adeployment and retraction mechanism for selectively deploying andretracting a deployable component of a surgical instrument. Thedeployment and retraction mechanism includes a gear box defining alongitudinal slot having a proximal end and a distal end, a slideroperably coupled to the gear box, a ring gear disposed within the gearbox and positioned to surround the longitudinal slot, and a planet gearoperably engaged with the ring gear and configured to orbit within thering gear. The slider is configured to engage a deployable component ofa surgical instrument and is selectively translatable along thelongitudinal slot between the proximal end of the longitudinal slot,corresponding to a storage condition of the deployable component, andthe distal end of the longitudinal slot, corresponding to a usecondition of the deployable component. The planet gear includes anoff-center pin rotatably supporting the slider thereon. The planet gearand the ring gear are configured such that a one-half orbit of theplanet gear within the ring gear translates the slider from one of theproximal or distal ends of the longitudinal slot to the other of theproximal or distal ends of the longitudinal slot.

In an aspect of the present disclosure, a ratio of a pitch diameter ofthe ring gear to a pitch diameter of the planet gear is 2:1.

In another aspect of the present disclosure, the slider is engagedwithin a track extending along opposed sides of the longitudinal slot.

In still another aspect of the present disclosure, a carrier memberdefining an off-center pivot is provided. The off-center pivot of thecarrier member is received within a central aperture defined within theplanet gear to operably couple the planet gear and the carrier membersuch that rotation of the carrier member orbits the planet gear withinthe ring gear.

In yet another aspect of the present disclosure, a ratchet gear isprovided. The ratchet gear is releasably engagable with the carriermember.

In still yet another aspect of the present disclosure, one or moreactuators are coupled to the ratchet gear via one or more couplinggears. Actuation of the actuator(s) effects rotation of the ratchet gearto thereby rotate the carrier member when the ratchet gear is engagedwith the carrier member.

In another aspect of the present disclosure, the coupling gear(s)include one or more compound gears.

A surgical instrument provided in accordance with aspects of the presentdisclosure includes a housing having a shaft extending distallytherefrom, an end effector assembly disposed at a distal end of theshaft, a deployable assembly selectively movable relative to the endeffector assembly between a storage condition and a use condition, and adeployment and retraction mechanism configured to selectively deploy andretract the deployable assembly. The deployment and retraction mechanismmay include any of the features of any or all of the aspects detailedabove.

In an aspect of the present disclosure, the deployable assembly includesan elongated insulative sheath slidably disposed about the shaft and anenergizable member slidably disposed within the shaft. Further, in thestorage condition, the elongated insulative sheath and the energizablemember may be positioned proximally of the end effector assembly. In theuse condition, the elongated insulative sheath may extend about the endeffector assembly and the energizable member may extend distally fromthe end effector assembly.

BRIEF DESCRIPTION OF THE DRAWINGS

Various aspects of the present disclosure are described herein withreference to the drawings wherein like reference numerals identifysimilar or identical elements:

FIG. 1 is a front, perspective view of an endoscopic surgical instrumentprovided in accordance with the present disclosure with the monopolarassembly thereof disposed in a storage condition;

FIG. 2 is an enlarged, perspective view of the area of detail indicatedas “2” in FIG. 1;

FIG. 3 is a front, perspective view from a first side of the proximalend of the surgical instrument of FIG. 1 with portions removed toillustrate the internal working components thereof;

FIG. 4 is a rear, perspective view from a second side of the proximalend of the surgical instrument of FIG. 1 with portions removed toillustrate the internal working components thereof;

FIG. 5 is an exploded, perspective view of the proximal end of thesurgical instrument of FIG. 1 with portions removed;

FIG. 6 is an exploded, perspective view of various operable assembliesof the surgical instrument of FIG. 1;

FIG. 7 is a perspective view of the deployment and retraction mechanismand the monopolar assembly of the surgical instrument of FIG. 1 withportions removed;

FIG. 8 is a cross-sectional view taken along section line “8-8” of FIG.3;

FIG. 9 is a rear, perspective view from a first side of the deploymentand retraction mechanism of FIG. 7;

FIG. 10 is a front, perspective view from a second side of thedeployment and retraction mechanism of FIG. 7;

FIG. 11 is an exploded, perspective view of the deployment andretraction mechanism of FIG. 7;

FIG. 12 is a perspective view of the first housing component of thedeployment and retraction mechanism of FIG. 7 having a planet gearoperably engaged with the ring gear thereof;

FIGS. 13-16 are side views of the first housing component and planetgear of FIG. 12 illustrating movement of the planet gear from a proximalposition corresponding to the storage condition of the monopolarassembly to a distal position corresponding to a use condition of themonopolar assembly;

FIG. 17 is an enlarged, side view of a portion of the second housingcomponent of the deployment and retraction mechanism of FIG. 7 having acarrier member operably engaged therewith;

FIG. 18 is a side, perspective view of a ratchet gear of the deploymentand retraction mechanism of FIG. 7;

FIG. 19 is a perspective view of the carrier member of FIG. 17 operablypositioned relative to the ratchet gear of FIG. 18;

FIG. 20 is a perspective view of the carrier member of FIG. 17;

FIG. 21 is a side, perspective view of the deployment and retractionmechanism of FIG. 7 with portions removed to illustrate the operableengagement of internal components thereof;

FIG. 22 is side, perspective view of the proximal end of the deploymentand retraction mechanism as illustrated in FIG. 21, further including adisengagement plate;

FIG. 23 is a side, perspective view of the proximal end of thedeployment and retraction mechanism as illustrated in FIG. 22, furtherincluding the carrier member;

FIGS. 24 and 25 are side views of the ratchet gear and carrier member ofthe deployment and retraction mechanism of FIG. 7 operably engaged withone another for rotation in forward and reverse directions,respectively;

FIG. 26 is a side, perspective view of the disengagement plate of thedeployment and retraction mechanism of FIG. 7;

FIG. 27 is a side view of the carrier member and disengagement plate ofthe deployment and retraction mechanism of FIG. 7 operably positionedrelative to one another to disengage the carrier member;

FIGS. 28 and 29 are side, perspective views of the deployment andretraction mechanism of FIG. 7 with the slider disposed in respectiveproximal and distal positions;

FIG. 30 is an enlarged, side, perspective view of a portion of thedeployment and retraction mechanism of FIG. 7;

FIG. 31 is a side view of the proximal end of the surgical instrument ofFIG. 1 with portions removed to illustrate the internal workingcomponents thereof;

FIG. 32 is a front, perspective view of the surgical instrument of FIG.1 with the monopolar assembly thereof disposed in the use condition;

FIG. 33 is an enlarged, perspective view of the area of detail indicatedas “33” in FIG. 32;

FIG. 34 is a side view of the proximal end of the surgical instrument ofFIG. 1 with portions removed and the monopolar assembly disposed in thestorage condition; and

FIG. 35 is a side view of the proximal end of the surgical instrument ofFIG. 1 with portions removed and the monopolar assembly disposed in theuse condition.

DETAILED DESCRIPTION

Referring generally to FIGS. 1-6, an endoscopic surgical instrumentprovided in accordance with the present disclosure is shown generallyidentified by reference numeral 10. Instrument 10, as described below,is configured to operate in both a bipolar mode, e.g., for grasping,treating, and/or mechanically dissecting tissue, and a monopolar mode,e.g., for treating and/or electrically/electromechanically dissectingtissue. Although the present disclosure is shown and described withrespect to instrument 10, the aspects and features of the presentdisclosure are equally applicable for use with any suitable surgicalinstrument or portion(s) thereof for selectively actuating, moving,and/or deploying one or more assemblies and/or components of thesurgical instrument, for example, to transition between a bipolar modeof operation and a monopolar mode of operation. Obviously, differentconnections and considerations apply to each particular instrument andthe assemblies and/or components thereof; however, the aspects andfeatures of the present disclosure remain generally consistentregardless of the particular instrument, assemblies, and/or componentsprovided.

Continuing with reference to FIGS. 1-6, instrument 10 generally includesa housing 20, a handle assembly 30, a trigger assembly 60, a rotatingassembly 70, a shaft 80, an end effector assembly 100, a drive assembly140, a knife assembly 160, bipolar and monopolar activation assemblies170, 180, respectively, a monopolar assembly 200, and a deployment andretraction mechanism 300. As detailed below, shaft 80 extends distallyfrom housing 20 and supports end effector assembly 100 at a distal endthereof, drive assembly 140 operably couples handle assembly 30 with endeffector assembly 100 to enable selective manipulation of jaw members110, 120 of end effector assembly 100, knife assembly 160 is operablycoupled with trigger assembly 60 to enable selective translation of aknife 164 of knife assembly 160 relative to end effector assembly 100,and deployment and retraction mechanism 300 is operably coupled withmonopolar assembly 200 to enable selective deployment and retraction ofmonopolar assembly 200. Rotating assembly 70 enables selective rotationof end effector assembly 100 and monopolar assembly 200 relative toshaft 80, while bipolar and monopolar activation assemblies 170, 180enable the appropriate energy to be selectively delivered to endeffector assembly 100 and monopolar assembly 200, respectively.

Instrument 10 may also include an electrosurgical cable (not shown) thatconnects instrument 10 to a generator (not shown) or other suitablepower source, although instrument 10 may alternatively be configured asa battery-powered instrument. The electrosurgical cable (not shown)includes wires (not shown) extending therethrough that have sufficientlength to extend through housing 20 and/or shaft 80 in order to provideenergy to at least one of the electrically-conductive surfaces 112, 122of jaw members 110, 120, respectively, of end effector assembly 100,e.g., upon activation of bipolar activation switch 172 of bipolaractivation assembly 170 in the bipolar mode of operation. Similarly, oneor more of the wires of the electrosurgical cable (not shown) extendsthrough housing 20 and/or shaft 80 in order to provide energy tomonopolar assembly 200, e.g., upon activation of either of the monopolaractivation switches 182 of monopolar activation assembly 180 in themonopolar mode of operation. As can be appreciated, additional wires(not shown) are provided to electrically couple the variousinter-operable electrical components of instrument 10, as detailedbelow.

With reference to FIG. 2, end effector assembly 100 is attached at thedistal end of shaft 80 (FIG. 6) and includes opposing jaw members 110,120 pivotably coupled to one another. Each of the jaw members 110, 120includes a jaw body 111, 121 supporting the respectiveelectrically-conductive surface 112, 122, and a respectiveproximally-extending jaw flange 114, 124. Jaw bodies 111, 121 define acurved configuration, although other configurations are alsocontemplated. Flanges 114, 124 are pivotably coupled to one another topermit movement of jaw members 110, 120 relative to one another betweena spaced-apart position and an approximated position for grasping tissuebetween surfaces 112, 122. One or both of surfaces 112, 122 are adaptedto connect to the source of energy (not shown), e.g., via one or morewires (not shown), and are configured to conduct energy through tissuegrasped therebetween to treat tissue, e.g., cauterize,coagulate/desiccate, and/or seal tissue. More specifically, in someembodiments, end effector assembly 100 defines a bipolar configurationwherein surface 112 is charged to a first electrical potential andsurface 122 is charged to a second, different electrical potential suchthat an electrical potential gradient is created for conducting energybetween surfaces 112, 122 and through tissue grasped therebetween fortreating tissue. Referring additionally to FIGS. 3-5, bipolar activationswitch 172 of bipolar activation assembly 170 is operably coupledbetween the source of energy (not shown) and surfaces 112, 122 via oneor more wires (not shown), thus allowing the user to selectively applyenergy to surfaces 112, 122 of jaw members 110, 120, respectively, ofend effector assembly 100 during a bipolar mode of operation.

End effector assembly 100 is designed as a unilateral assembly, i.e.,where jaw member 120 is fixed relative to shaft 80 (FIG. 6) and jawmember 110 is movable relative to shaft 80 (FIG. 6) and fixed jaw member120. However, end effector assembly 100 may alternatively be configuredas a bilateral assembly, i.e., where both jaw member 110 and jaw member120 are movable relative to one another and to shaft 80 (FIG. 6).Further, in some embodiments, a longitudinally-extending knife channel(not shown) may be defined within one or both of jaw members 110, 120 topermit reciprocation of knife 164 (FIG. 6) therethrough, e.g., uponactuation of a trigger 62 of trigger assembly 60, to cut tissue graspedbetween jaw members 110, 120. Jaw members 110, 120 of end effectorassembly 100 may otherwise be configured similar to those of the endeffector assembly detailed in U.S. patent application Ser. No.14/196,066, filed on Mar. 4, 2014, the entire contents of which arehereby incorporated herein by reference.

Referring to FIGS. 3-6, handle assembly 30 includes movable handle 40and a fixed handle 50. Fixed handle 50 is integrally associated withhousing 20 and movable handle 40 is movable relative to fixed handle 50between an initial position, wherein movable handle 40 is spaced-apartfrom fixed handle 50, and a compressed position, wherein movable handle40 is compressed towards fixed handle 50. More specifically, anintermediate portion 41 of movable handle 40 is pivotably coupled withinhousing 20 on either side of housing 20 via a split pivot 42.Intermediate portion 41 of movable handle 40 includes a tooth 43extending proximally from intermediate portion 41, the importance ofwhich is detailed below. A grasping portion 44 of movable handle 40extends from split pivot 42 in a first direction, ultimately exitinghousing 20 to facilitate grasping and manipulation of movable handle 40from the exterior of housing 20. A bifurcated portion 45 of movablehandle 40 extends from split pivot 42 in a second, opposite directionfurther into housing 20. Bifurcated portion 45 of movable handle 40includes a pair of spaced-apart flanges 46 each including an enlargedarea 47. One of flanges 46 also include a finger 48 extending from thefree end thereof, the importance of which is detailed below.

Drive assembly 140 includes a drive bar 142 that is slidably disposedwithin shaft 80 and configured to operably couple movable handle 40 withend effector assembly 100. More specifically, a proximal end 143 a ofdrive bar 142 is operably coupled to movable handle 40 while a distalend 143 b of drive bar is operably coupled to jaw members 110, 120. Aproximal collar 144 is engaged about drive bar 142 towards the proximalend 143 a thereof and a clip 145 is engaged about drive bar 142 towardsproximal end 143 a thereof but distally-spaced from proximal collar 144.A mandrel 146 having a proximal sleeve 147 and a distal washer 148 isslidably disposed about drive bar 142 between proximal collar 144 andclip 145. A biasing member 149 is disposed about drive bar 142 betweendistal washer 148 of mandrel 146 and clip 145. Spaced-apart flanges 46of movable handle 40 are disposed on either side of proximal sleeve 147of mandrel 146 with enlarged areas 47 of spaced-apart flanges 46disposed longitudinally between proximal collar 144 and distal washer148. Drive bar 142 further includes an elongated cut-out 150 (FIG. 8)and a pair of opposed longitudinal slots 152 defined therethrough, theimportance of which are detailed below.

As noted above, bipolar activation switch 172 of bipolar activationassembly 170 is provided to selectively supply energy to surfaces 112,122 (FIG. 2) of jaw members 110, 120, respectively, of end effectorassembly 100. Bipolar activation switch 172 is disposed within fixedhandle 50 adjacent a depressible button 174 that is operably coupled toand extends from fixed handle 50. Upon sufficient compression of movablehandle 40 relative to fixed handle 50, a button activation post 49extending from movable handle 40 is urged into contact with depressiblebutton 174 so as to depress depressible button 174 into fixed handle 50to activate bipolar activation switch 172. Bipolar activation switch 172is disposed in electrical communication with the source of energy (notshown) and surfaces 112, 122 (FIG. 2) of jaw members 110, 120 via one ormore wires (not shown).

In use, upon compression of movable handle 40 towards fixed handle 50,grasping portion 44 of movable handle 40 is pivoted about split pivot 42in a generally proximal direction while bifurcated portion 45 of movablehandle 40 is pivoted about split pivot 42 in a generally distaldirection. Such distal movement of bifurcated portion 45 of movablehandle 40 urges enlarged areas 47 of spaced-apart flanges 46 distallyinto contact with distal washer 148 to thereby urge mandrel 146 to slidedistally about drive bar 142. Distal sliding of mandrel 146 about drivebar 142 compresses biasing member 149 between distal washer 148 ofmandrel 146 and clip 145 until sufficient potential energy is built upto urge clip 145 distally, thereby translating drive bar 142 distallythrough shaft 80 and relative to end effector assembly 100 to pivot jawmember 110 relative to jaw member 120 from the spaced-apart position tothe approximated position to grasp tissue therebetween.

As movable handle 40 is compressed towards fixed handle 50, tooth 43 ofintermediate portion 41 of movable handle 40 engages a clicker tab 52supported within fixed handle 50 to generate a tactile and/or an audibleresponse. Clicker tab 52 may be constructed of a plastic film, sheetmetal, or any suitable material configured to generate a “clicking”sound as clicker tab 52 is engaged and disengaged by tooth 43. Theresponse generated by clicker tab 52 indicates to the user that jawmembers 110, 120 are sufficiently approximated so as to grasp tissuetherebetween and that further compression of movable handle 40 towardfixed handle 50 will cause button activation post 49 to contact anddepress depressible button 174 to activate bipolar activation switch172. Thus, upon further compression of movable handle 40, bipolaractivation switch 172 is activated to initiate the delivery of energy tosurfaces 112, 122 (FIG. 2) of jaw members 110, 120 to treat tissuegrasped therebetween.

Once tissue has been treated, movable handle 40 is released or returnedto its initial position. Upon return of movable handle 40 to the initialposition, spaced-apart flanges 46 of bifurcated portion 45 of movablehandle 40 are returned proximally to thereby return mandrel 146 anddrive bar 142 proximally such that jaw member 110 is pivoted relative tojaw member 120 back to the spaced-apart position. Movable handle 40 mayfurther include a biasing member (not shown) for biasing movable handle40 towards the initial position such that, upon release of movablehandle 40, movable handle 40 is returned to its initial position and,accordingly, jaw member 110 is returned to the spaced-apart positionrelative to jaw member 120.

Referring still to FIGS. 3-6, trigger 62 of trigger assembly 60 isselectively actuatable relative to housing 20 from an un-actuatedposition to an actuated position. More specifically, trigger 62 includesan intermediate portion 63 having a split pivot 64 about which trigger62 is pivotably coupled to housing 20 on either side of housing 20. Atoggle portion 65 of trigger 62 extends from split pivot 64 in a firstdirection, ultimately exiting housing 20 to facilitate manipulation oftrigger 62 from the exterior of housing 20. A bifurcated portion 66 oftrigger 62 extends from split pivot 64 in a second, opposite directionfurther into housing 20. Bifurcated portion 66 of trigger 62 includes apair of spaced-apart arms 67 interconnected via a transverse pin 68.

Knife assembly 160 is operably coupled to trigger 62 such that actuationof trigger 62 from the un-actuated position to the actuated positiontranslates knife 164 of knife assembly 160 from a retracted position,wherein knife 164 is disposed within shaft 80 proximally of jaw members110, 120, to an extended position, wherein knife 164 extends at leastpartially between jaw members 110, 120 and through the knife channel(s)(not shown) thereof to cut tissue grasped between jaw members 110, 120.Knife assembly 160 includes a knife bar 162 that is slidably disposedwithin drive bar 142, knife 164, and a knife collar 166. Knife 164 isengaged to and extends distally from knife bar 162. Knife 164 defines asharpened distal cutting edge 165 to facilitate cutting tissue, althoughother configurations are also contemplated. Knife collar 166 is slidablydisposed about drive bar 142 of drive assembly 140. A proximal foot 163of knife bar 162 extends through elongated cut-out 150 (FIG. 8) definedthrough drive bar 142 and is received within a corresponding slot 167defined within knife collar 166 to engage knife collar 166 about theproximal end of knife bar 162. Knife collar 166 further defines atransverse aperture 168 configured to receive transverse pin 68 oftrigger assembly 60 to operably couple trigger assembly 60 and knifeassembly 160 with one another.

In use, upon actuation of trigger 62 from the un-actuated position tothe actuated position, toggle portion 65 of trigger is pivoted aboutsplit pivot 64 in a generally proximal direction while bifurcatedportion 66 is pivoted about split pivot 64 in a generally distaldirection. Such distal movement of bifurcated portion 66 of trigger 62urges transverse pin 68 distally, thereby urging knife collar 166distally. Distal urging of knife collar 166 urges proximal foot 163 ofknife bar 162 to translate through elongated cut-out 150 (FIG. 8) ofdrive bar 142, thereby translating knife bar 162 and knife 164 distallythrough shaft 80 and relative to end effector assembly 100 from theretracted position to the extended position to cut tissue graspedbetween jaw members 110, 120.

A biasing member 169 is disposed about drive bar 142 between knifecollar 166 and rotation wheel 72 of rotating assembly 70 such that, uponrelease of trigger 62, trigger 62 is returned under bias to theun-actuated position wherein bifurcated portion 66 is pivoted aboutsplit pivot 64 in a generally proximal direction to pull knife collar166, knife bar 162, and knife 164 proximally, thereby returning knife164 to the retracted position.

Shaft 80 defines a proximal portion 82 that extends into housing 20 andis engaged with rotation wheel 72 of rotating assembly 72 tolongitudinally fix shaft 80 relative to housing 20. A pair of opposedlongitudinal slots 84 are defined through proximal portion 82 of shaft80, the importance of which are detailed below. As mentioned above, thedistal end of shaft 80 engages jaw members 110, 120 of end effectorassembly 100. Further, an insulative plate 86 may be engaged to thedistal end of shaft 80. Insulative plate 86 extends along jaw flange 124of jaw member 120, facilitates the support of jaw members 110, 120 atthe distal end of shaft 80, and facilitates the electrical insulation ofenergizable member 220 of monopolar assembly 200 from end effectorassembly 100 in the storage condition of monopolar assembly 200.

With reference to FIGS. 1, 2, and 6-8, monopolar assembly 200 includes asheath assembly 210 and an energizable member 220. Sheath assembly 210includes a proximal ferrule 212 and an elongated insulative sheath 214.Proximal ferrule 212 includes a body 215 having an annular flange 216extending radially outwardly from body 215 at the proximal end of body215. Annular flange 216 is retained within an annular slot 22 definedwithin housing 20 to fix proximal ferrule 212 in position relative tohousing 20. Elongated insulative sheath 214 is slidably disposed aboutshaft 80 and extends into proximal ferrule 212. Elongated insulativesheath 214 defines a body portion 217 and an enlarged-diametered distalportion 218 extending distally from body portion 217. An annular step219 is defined at the interface between body portion 217 andenlarged-diametered distal portion 218 of elongated insulative sheath214. A proximal hub 230 is secured to the proximal end of elongatedinsulative sheath 214. As detailed below, proximal hub 230 is slidablewithin ferrule 212 to thereby slide elongated insulative sheath 214relative to proximal ferrule 212. More specifically, elongatedinsulative sheath 214 is selectively movable about and relative toproximal ferrule 212, shaft 80 and end effector assembly 100 between astorage position (FIG. 2), wherein elongated insulative sheath 214 isdisposed proximally of end effector assembly 100, and a use position(FIG. 33), wherein elongated insulative sheath 214 is substantiallydisposed about end effector assembly 100.

Energizable member 220 of monopolar assembly 200 includes a proximal cap222, a proximal shaft 224, an energizable element 226, and an insulativesleeve 228. Proximal cap 222 is engaged to proximal shaft 224 at theproximal end thereof and is operably engaged with deployment andretraction mechanism 300 for selectively deploying and retractingmonopolar assembly 200. Proximal shaft 224 extends from proximal cap 222distally through housing 20. Energizable element 226 extends throughproximal shaft 224 and distally therefrom to a distal tissue-treatingportion 227. Energizable element 226 is coupled to the source of energy(not shown) and monopolar activation assembly 180 (FIG. 5) via one ormore wires (not shown). As detailed below, distal tissue-treatingportion 227 of energizable element 226 of energizable member 220functions as the active electrode of monopolar assembly 200. Distaltissue-treating portion 227 of energizable member 220 may be hook-shaped(as shown), or may define any other suitable configuration, e.g.,linear, ball, circular, angled, etc. Insulative sleeve 228 is disposedabout at least a portion of energizable element 226, proximally ofdistal tissue-treating portion 227 so as to facilitate the electricalinsulation of energizable element 226 from its surroundings.

Energizable member 220 is disposed on the inner-edge side of the curvedjaw bodies 111, 121 of jaw members 110, 120 of end effector assembly 100and is movable relative thereto between a storage position (FIG. 2),wherein distal tissue-treating portion 227 of energizable member 220 ispositioned adjacent insulative plate 86 and proximal flanges 114, 124 ofjaw members 110, 120 of end effector assembly 100, and a use position(FIG. 33), wherein distal tissue-treating portion 227 of energizablemember 220 extends distally from end effector assembly 100 to facilitatetreating tissue therewith. In the storage position (FIG. 2), insulativeplate 86, jaw bodies 111, 121 of jaw members 110, 120, and insulativesleeve 228 serve to electrically-insulate distal tissue-treating portion227 of energizable member 220 from electrically-conductive surfaces 112,122 of jaw members 110, 120, respectively. In the use position (FIG.33), elongated insulative sheath 214 of sheath assembly 210 serves toelectrically insulate end effector assembly 100 from distaltissue-treating portion 227 of energizable member 220, while distaltissue-treating portion 227 extends distally from end effector assembly100. Further, in the use position (FIG. 33), energy may be supplied todistal tissue-treating portion 227 of energizable member 220, e.g., viaactivation of either of the activation switches 182 of monopolaractivation assembly 180 (FIG. 5), for treating tissue in the monopolarmode of operation.

An engagement pin 232 extends transversely from either side of proximalshaft 224 of energizable member 220. Engagement pin 232 extends throughopposed longitudinal slots 152 of drive bar 142 and opposed longitudinalslots 84 of shaft 80 and is engaged within proximal hub 230 of sheathassembly 210 at each end of engagement pin 232, thereby securing sheathassembly 210 and energizable member 220 to one another. Thus, withproximal hub 230 and engagement pin 232 securing sheath assembly 210 andenergizable member 220 with one another, and with proximal cap 222 ofenergizable member 220 operably coupled to deployment and retractionmechanism 300, deployment and retraction mechanism 300 is operable tocooperatively translate sheath assembly 210 and energizable member 220between their respective storage positions, collectively the storagecondition of monopolar assembly 200 (FIG. 2), and their respective useconditions, collectively the use condition of monopolar assembly 200(FIG. 33). Various safety features may be employed for this purpose andare described hereinbelow.

With reference to FIG. 5, monopolar activation assembly 180, as notedabove, includes a pair of monopolar activation switches 182. Monopolaractivation switches 182 are positioned adjacent windows 24 definedwithin housing 20 on either side thereof. A depressible button 184 isoperably coupled within each window 24 and extends outwardly therefrom.Depressible buttons 184 are selectively depressible from the exterior ofhousing 20 and, upon sufficient depression, are urged into contact withthe respective monopolar activation switch 182 to activate thatmonopolar activation switch 182. Monopolar activation switches 182 arecoupled to one another via a flex circuit 185 that extends along theinner perimeter of housing 20 about deployment and retraction mechanism300. Monopolar activation assembly 180 further includes a connectormember 186 and is coupled to a safety assembly 188 having proximal anddistal safety switches 189 a, 189 b. Connector member 186 is coupled tothe source of energy (not shown) and energizable element 226 ofmonopolar assembly 200 (FIG. 6) via one or more wires (not shown) toenable the selective supply of energy to energizable element 226 uponactivation of either of monopolar activation switches 182. Safetyswitches 189 a, 189 b, as detailed below, are coupled to bipolaractivation assembly 170 and monopolar activation assembly 180,respectively, via one or more wires (not shown) such that bipolar energymay only be supplied to jaw members 110, 120 (FIG. 6) when monopolarassembly 200 is disposed in the storage condition (FIG. 2), and suchthat monopolar energy may only be supplied to energizable member 220(FIG. 6) when monopolar assembly 200 is disposed in the use condition(FIG. 33).

Referring to FIGS. 1, 3, 6, and 8, rotating assembly 70 includesrotation wheel 72 that is rotatably disposed but longitudinallyconstrained within a vertically-oriented slot 26 defined within housing20. Rotation wheel 72 extends at least partially through slot 26 oneither side of housing 20 to enable manipulation of rotation wheel 72 oneither exterior side of housing 20. Rotation wheel 72, as noted above,is mounted about the proximal end of shaft 80. Thus, with rotation wheel72 fixed about shaft 80, with end effector assembly 100 engaged at thedistal end of shaft 80, with engagement pin 232 engaged to sheathassembly 210 and energizable member 220 of monopolar assembly 200 andextending through opposed longitudinal slots 152 of drive bar 142, andwith proximal foot 163 of knife bar 162 extending through elongatedcut-out 150 (FIG. 8) of drive bar 142, shaft 80, end effector assembly100, drive assembly 140, knife assembly 160, and monopolar assembly 200are rotatably fixed relative to one another and are capable of beingrotated relative to housing 20 and in cooperation with one another viarotation of rotation wheel 72.

As shown in FIG. 6, a tube guide 90 fixedly disposed within shaft 80 mayalso be provided to facilitate the alignment of the various internalsliding components disposed within shaft 80, e.g., drive bar 142, knifeassembly 160, and energizable member 220. More specifically, tube guide90 defines a central lumen (not shown) configured to slidably receivedrive bar 142 and first and second channels (not shown) defined withinthe outer periphery thereof and extending longitudinally therealong toslidably receive knife assembly 160 and energizable member 220,respectively. U.S. patent application Ser. No. 14/196,066, previouslyincorporated herein by reference, details a tube guide suitable for thispurpose.

Referring generally to FIGS. 1, 3-5, and 7-29, deployment and retractionmechanism 300 is configured for selectively transitioning monopolarassembly 200 between its storage condition and its use condition,although deployment and retraction mechanism 300 may similarly be usedin connection with any suitable surgical instrument for deploying andretracting any suitable deployable component(s). Deployment andretraction mechanism 300 generally includes a gear box 302 mountedwithin housing 20, a gear assembly 330 operably disposed within gear box302, a pair of rotatable actuators 380 operably coupled to the input ofgear assembly 330, and a slider 390 configured to operably engagemonopolar assembly 200 with the output of gear assembly 330. As willbecome apparent in view of the following, deployment and retractionmechanism 300 is configured to enable both deployment and retraction ofmonopolar assembly 200 in a push-push manner, e.g., wherein monopolarassembly 200 is both deployed and retracted by pushing either ofrotatable actuators 380 in the same direction, return monopolar assembly200 back to its previous condition in the event of an incompleteactuation, retain monopolar assembly 200 in the use condition or thestorage condition upon a full actuation, provide an advantageous gearratio for deploying and retracting monopolar assembly 200, actuatemovable handle 40 to approximate jaw members 110, 120 prior todeployment of monopolar assembly 200 if necessary, permit the supply ofenergy to energizable member 220 only when monopolar assembly 200 isdisposed in the use condition, and permit the supply of energy to jawmembers 110, 120 only when monopolar assembly 200 is disposed in thestorage condition.

Referring to FIGS. 9-11, gear box 302 of deployment and retractionmechanism 300 is formed from first and second housing components 310,320, respectively, secured to one another in snap-fit engagement,although other configurations are also contemplated, to enclose andretain gear assembly 330 therein. First and second housing components310, 320 each define three overlapping disc-shaped cavity portions 312a, 312 b, 312 c, and 322 a, 322 b, 322 c that cooperate to define threeoverlapping cavities 304, 306, 308 within gear box housing 302. Firsthousing component 310 further includes a longitudinal slot 314, asupport portion 316, and a distal aperture 319.

First disc-shaped cavity portion 312 a of first housing component 310includes ring gear 332 of gear assembly 330 disposed on theinwardly-facing surface thereof. As detailed below, planet gear 334,carrier member 340, ratchet gear 350, and disengagement plate 355 ofgear assembly 330 are retained within first cavity 304 of gear box 302in operable engagement with ring gear 332. Longitudinal slot 314 isdefined through first housing component 310 adjacent first disc-shapedcavity portion 312 a to provide access to the interior area definedwithin ring gear 332. A longitudinal track 315 defined within firsthousing component 310 on either side of longitudinal slot 314 andextending therealong is configured to operably engage slider 390 toguide longitudinal translation of slider 390 between the proximal anddistal ends of longitudinal slot 314.

Second disc-shaped cavity portion 312 b of first housing component 310is disposed adjacent to and in communication with first disc-shapedcavity portion 312 a. Second cavity 306 of gear box 302 is configured toretain first and second compound gears 360, 365, respectively, of gearassembly 330 in operable engagement with those components of gearassembly 330 retained within cavity 304, e.g., ring gear 332, planetgear 334, carrier member 340, ratchet gear 350, and disengagement plate355.

Third disc-shaped cavity portion 312 c of first housing component 310 isdisposed adjacent to and in communication with second disc-shaped cavityportion 312 b. Third cavity 308 of gear box 302 is configured to retaindrive gear 370 of gear assembly 330 in operable engagement with firstand second compound gears 360, 365, respectively, of gear assembly 330.Third disc-shaped cavity portion 312 c of first housing component 310further defines distal aperture 319 therethrough that is configured toreceive pin 372, which extends through gear box 302 in order to operablycouple rotatable actuators 380 to one another and gear assembly 330, asdetailed below.

Support portion 316 of first housing component 310 includes a pair ofposts 317 extending outwardly therefrom that are configured to supportsafety assembly 188. A back plate 318 is also provided to retain safetyassembly 188 on posts 317 and in position adjacent first housingcomponent 310 such that proximal and distal safety switches 189 a, 189 bof safety assembly 188 are maintained in position adjacent therespective proximal and distal ends of longitudinal slot 314. Supportportion 316 of first housing component 310 may additionally includecut-outs, slots, apertures, channels, or other suitable features forrouting wires (not shown) to/from proximal and distal safety switches189 a, 189 b and/or energizable element 226 of monopolar assembly 200(FIG. 6).

Second housing component 320, as mentioned above, defines threeoverlapping disc-shaped cavity portions 322 a, 322 b, 322 c that areconfigured to cooperate with respective disc-shaped cavity portions 312a, 312 b, 312 c of first housing component 310 upon engagement of firstand second housing components 310, 320 to define overlapping cavities304, 306, 308 within gear box 302. First disc-shaped cavity portion 322a of second housing component 320 defines a first post 324 extendinginwardly therefrom that is configured to rotatably support carriermember 340 and ratchet gear 350 of gear assembly 330 with disengagementplate 355 of gear assembly 330 disposed therebetween. Second housingcomponent 320 further includes a cut-out 325 adjacent first disc-shapedcavity portion 322 a and a first pawl 326 extending into cut-out 325.First pawl 326 is formed integrally with second housing component 320 todefine a living hinge therebetween, thus permitting the free end offirst pawl 326 to flex within cut-out 325 and relative to second housingcomponent 320. The living hinge defined between first pawl 326 secondhousing component 320 is configured such that first pawl 326 is biasedinwardly towards first post 324.

Second housing component 320 further includes a pair of radially-opposedprotrusions 327 disposed on the interior surface thereof that arepositioned about the perimeter of first disc-shaped cavity portion 322a. Disengagement plate 355 of gear assembly 330 includes a correspondingpair of radially-opposed gaps 356 defined between each pair of tabs 357thereof that are configured to receive protrusions 327 to seatdisengagement plate 355 within second housing component 320 in fixedrotational orientation relative to second housing component 320, theimportant of which is detailed below.

Second disc-shaped cavity portion 322 b of second housing component 320defines a second post 328 a extending inwardly therefrom, while a thirdpost 328 b extends inwardly from the overlapping region defined betweensecond and third disc-shaped cavity portions 322 b, 322 c. Second post328 a is configured to rotatably support first compound gear 360 of gearassembly 330 in operable engagement with the components of gear assembly330 retained within cavity 304, e.g., ring gear 332, planet gear 334,carrier member 340, ratchet gear 350, and disengagement plate 355, whilethird post 328 b is configured to rotatably support second compound gear365 in operable engagement with first compound gear 360.

Third disc-shaped cavity portion 322 c of second housing component 320further defines a distal aperture 329 therethrough that is configured toreceive pin 372, which extends through gear box 302 in order to operablycouple rotatable actuators 380 to one another and gear assembly 330, asdetailed below. Distal apertures 319, 329 of third disc-shaped cavityportions 312 c, 322 c of first and second housing components 310, 320,respectively, are aligned with one another and positioned such thatdrive gear 370 of gear assembly 330 is retained within third cavity 308in operable engagement with second compound gear 365 of gear assembly330.

Gear assembly 330 includes ring gear 332, planet gear 334, carriermember 340, ratchet gear 350, disengagement plate 355, first and secondcompound gears 360, 365, and drive gear 370. With reference to FIGS.11-16, ring gear 332, as mentioned above, is disposed on theinwardly-facing surface of first disc-shaped cavity portion 312 a offirst housing component 310. Planet gear 334 is disposed in meshedengagement with ring gear 332 so as to permit orbiting of planet gear334 about the interior perimeter of ring gear 332. Planet gear 334defines a central aperture 336 about which planet gear 334 is rotatablymounted on off-center pivot 344 of carrier member 340. Planet gear 334further includes an off-center pin 338 extending therefrom and throughlongitudinal slot 314 of first housing component 310 to rotatablysupport slider 390 thereon. Off-center pin 338 serves as the output ofgear assembly 330.

The ratio of the pitch diameters of ring gear 332 and planet gear 334 is2:1 such that as planet gear 334 is orbited about the interior perimeterof ring gear 332, off-center pin 338 of planet gear 334 is translatedlinearly through longitudinal slot 314 of first housing component 310.More specifically, upon a first half-orbit of planet gear 334 withinring gear 332, off-center pin 338 is translated from the proximal end oflongitudinal slot 314 to the distal end of longitudinal slot 314. Uponcompletion of the second half-orbit of planet gear 334 within ring gear332 to return planet gear 334 back to its initial position, off-centerpin 338 is translated from the distal end of longitudinal slot 314 backto the proximal end of longitudinal slot 314. As noted above, off-centerpin 338 of planet gear 334 supports slider 390 thereon such that eachhalf-orbit of planet gear translates slider 390 through track 315 fromone end of longitudinal slot 314 to the other end of longitudinal slot314.

Referring to FIGS. 7, 11, 19, and 20, carrier member 340 of gearassembly 330 defines a central aperture 342 about which carrier member340 is rotatably supported on first post 324 of second housing component320 adjacent planet gear 334. As noted above, off-center pivot 344 ofcarrier member 340 rotatably supports planet gear 334 thereon. Carriermember 340 is generally disc-shaped except that the outer annularperiphery of carrier member 340 is irregular so as to define a pair oftangentially-facing, radially-opposed shoulders 345 a, 345 b thereon.Carrier member 340 further includes a pair of opposed cut-outs 346 a,346 b defined radially between central aperture 342 and the outerannular periphery of carrier member 340, and second and third pawls 347,349 defined within respective cut-outs 346 a, 346 b. Second and thirdpawls 347, 349 are integrally formed with carrier member 340 viarespective living hinges so as to permit the free ends of second andthird pawls 347, 349 to flex within respective cut-outs 346 a, 346 b andrelative to carrier member 340.

With reference to FIGS. 7, 11, and 18, ratchet gear 350 defines acentral aperture 351 about which ratchet gear 350 is rotatably supportedon first post 324 of second housing component 320 adjacent the interiorsurface of second housing component 320. A face 352 of ratchet gear 350has a recessed portion 353 a defining a perimeter wall 353 b. Perimeterwall 353 b defines a pair of radially-opposed, arcuate cut-outs 354 a,each having a notch 354 b disposed at either end thereof.

Referring to FIGS. 7, 11 and 26, disengagement plate 355 defines acentral opening 358 defined by a pair of opposed arcuate segments 359 ainterconnected with one another at opposed pinch points 359 b.Disengagement plate 355 further includes first and second pairs ofopposed, radially-outwardly extending tabs 357. Each pair of tabs 357defines a gap 356 therebetween that, as mentioned above, is configuredto receive one of the protrusions 327 of second housing component 320 toseat disengagement plate 355 within second housing component 320 infixed rotational orientation relative to gear box 302.

With reference to FIGS. 7, 11 and 21, first compound gear 360 defines acentral aperture 362 about which first compound gear 360 is rotatablysupported on second post 328 a of second housing component 320. Firstcompound gear 360 further includes a semi-annular outer gear portion 363disposed in meshed engagement with ratchet gear 350, and an annularinner gear portion 364. Second compound gear 365 defines a centralaperture 366 about which second compound gear 365 is rotatably supportedon third post 328 b of second housing component 320. Second compoundgear 365 further includes a semi-annular outer gear portion 367 that isdisposed in meshed engagement with annular inner gear portion 364 offirst compound gear 360, and an annular inner gear portion 368.

Drive gear 370 is mounted on pin 372, which extends through and isrotatable relative to apertures 319, 329 of first and second housingcomponents 310, 320, respectively. Pin 372 serves as the input of gearassembly 330. Drive gear 370 includes a semi-annular gear portion 371that is disposed in meshed engagement with annular inner gear portion368 of second compound gear 365. A torsion spring 374 is operablydisposed about pin 372 and is positioned within gear box 302 betweendrive gear 370 and first housing component 310. The ends of pin 372 eachdefine a bifurcated configuration having a pair of spaced-apart arms375. A closure plate 376 defining a rectangular aperture 377 is disposedabout one of the ends of pin 372 and is rotationally keyed thereto viareceipt of arms 375 within rectangular aperture 377 of closure plate376. Closure plate 376 is disposed about pin 372 within housing 20between first housing component 310 of gear box 302 and the interiorsurface of housing 20. As an alternative to closure plate 376, othersuitable closure mechanisms are also contemplated such as, for example,a cam/slider mechanism.

A portion of each of the ends of pin 372 extends from first and secondhousing components 310, 320 through apertures 28 defined within housing20 on either side thereof. Bases 382 of actuators 380 are mounted on theends of pin 372 exteriorly of housing 20 and are rotationally keyedthereto via receipt of arms 375 within rectangular apertures 383 definedwithin bases 382 of actuators 380. Lever portions 384 of actuators 380extend from bases 382 and define enlarged free ends 386 to facilitatemanipulation thereof. Spring clips 388 extend through rectangularapertures 383 of actuators 380 and engage the interior surface ofhousing 20 on either side thereof to rotatably couple actuator 380 tohousing 20 and retain actuators 380 about pin 372.

With reference to FIGS. 7, 11, and 28-30, slider 390, as noted above, ispositioned adjacent longitudinal slot 314 of first housing component 310and is operably engaged within track 315 of first housing component 310to enable slider 390 to translate relative to first housing component310 between the proximal and distal ends of longitudinal slot 314.Slider 390 includes a hub 392 defining a recess 394 that is configuredto receive proximal cap 222 of energizable member 220 of monopolarassembly 200 in rotatable engagement therewith. Thus, monopolar assembly200, along with shaft 80, end effector assembly 100, drive assembly 140,and knife assembly 160, may be rotated together relative to housing 20and deployment and retraction mechanism 300, e.g., via rotation ofrotation wheel 72.

Referring to FIGS. 11 and 21-30, as can be appreciated in view of theabove, gear box 302 is configured so as to operably retain semi-annulargear portion 371 of drive gear 370 in meshed engagement with annularinner gear portion 368 of second compound gear 365, semi-annular outergear portion 367 of second compound gear 365 in meshed engagement withannular inner gear portion 364 of first compound gear 360, andsemi-annular outer gear portion 363 of first compound gear 360 in meshedengagement with ratchet gear 350. Further, ratchet gear 350,disengagement plate 355, and carrier member 340 are stacked in operableengagement with one another within cavity 304 of gear box 302 with thefree ends of second and third pawls 347, 349 of carrier member 340 eachinitially disposed within one of the cut-outs 354 a of ratchet gear 350.In addition, planet gear 334 is pivotably coupled to carrier member 340at an off-center position relative thereto, is disposed in meshedengagement with ring gear 332, and is coupled to slider 390.

In operation, with monopolar assembly 200 disposed in the storagecondition or the use condition, the free end of first pawl 326 isengaged with one of radially-opposed shoulders 345 a, 345 b of carriermember 340 to inhibit reverse rotation (e.g., counterclockwise rotationas viewed in FIG. 23) of carrier member 340, thereby fixing planet gear334 and slider 390 in position and retaining monopolar assembly 200 inthe storage condition or the use condition (see FIG. 23). Morespecifically, in the storage condition, first pawl 326 is engaged withradially-opposed shoulder 345 a to retain monopolar assembly 200 in thestorage condition, while, in the use condition, first pawl 326 isengaged with the other radially-opposed shoulder 345 b to retainmonopolar assembly 200 in the use condition.

Upon actuation of either or both actuators 380, e.g., upon distal urgingof either or both of enlarged free ends 386 of actuators 380 relative tohousing 20 to rotate actuators 380 in their forward directions, pin 372is rotated relative to housing 20 in a forward direction to therebyrotate drive gear 370 in its forward direction which, in turn, drivesrotation of second compound gear 365 in its forward direction. Suchrotation of second compound gear 365 drives rotation of first compoundgear 360 in its forward direction which, in turn, drives rotation ofratchet gear 350 in its forward direction. As ratchet gear 350 isrotated within cavity 302 in its forward direction, the free end ofsecond pawl 347 of carrier member 340 is slid through the correspondingcut-out 354 a of ratchet gear 350 until the free end of second pawl 347is engaged within one of the notches 354 b of ratchet gear 350 to couplecarrier member 340 and ratchet gear 350 to one another (see FIG. 24).Thus, upon further forward rotation of ratchet gear 350, carrier member340 is driven to rotate in its forward direction (e.g., clockwise asviewed in FIG. 23). With planet gear 334 pivotably coupled to carriermember 340 at an off-center position relative thereto, disposed inmeshed engagement within ring gear 332, and supporting slider 390thereon, rotation of carrier member 340 in its forward direction drivesplanet gear 334 to orbit in its forward direction within ring gear 332to thereby translate slider 390 through longitudinal slot 314 toinitiate deployment or retraction of monopolar assembly 200 (see FIGS.28 and 29).

Upon a full actuation of actuator(s) 380, drive gear 370, secondcompound gear 365, first compound gear 360, and ratchet gear 350 aresufficiently rotated in their respective forward directions so as torotate carrier member 340 through a one-half revolution in its forwarddirection. Such a one-half revolution of carrier member 340 in itsforward direction drives planet gear 334 to orbit within ring gear 332through a half-orbit, thereby translating slider 390 throughlongitudinal slot 314 from either the proximal or distal end thereof tothe other of the proximal or distal end thereof to transition monopolarassembly 200 from the storage condition to the use condition or from theuse condition to the storage condition, respectively. Upon completion ofthe one-half revolution of carrier member 340, first pawl 326 of secondhousing component 320 cams over the adjacent radially-opposed shoulder345 a, 345 b of carrier member 340 ultimately falling into engagementtherewith such that reverse rotation of carrier member 340 is inhibited,thereby retaining monopolar assembly 200 in the storage condition or theuse condition (see FIG. 23). Further, in each of the two end rotationalorientations of carrier member 340, e.g., the positions reached upon aone-half revolution of carrier member 340, carrier member 340 isoriented relative to disengagement plate 355 such that one of the pinchpoints 359 b of disengagement plate 355 urges the free end of third pawl349 inwardly towards the center of carrier member 340 (see FIG. 27). Inthis position, the free end of third pawl 349 is withdrawn from thecorresponding cut-out 354 a of ratchet gear 350 to thereby disengagecarrier member 340 from ratchet gear 350.

Release of actuator(s) 380 after a full actuation allows the bias oftorsion spring 374 to urge actuators 380 to rotate in a reversedirection back to their initial, proximal positions and likewise urgespin 372 to rotate relative to housing 20 in its reverse direction,thereby rotating drive gear 370, second compound gear 365, firstcompound gear 360, and ratchet gear 350 in their respective reversedirections. As noted above, however, carrier member 340 is inhibitedfrom reverse rotation once the half-revolution thereof has beenachieved, due to the engagement of first pawl 326 with one of theradially-opposed shoulders 345 a, 345 b of carrier member 340 (see FIG.23). Thus, during reverse rotation of the above-noted components,carrier member 340 is maintained fixed relative to gear box 302. Suchrelative rotation of the above-noted components relative to carriermember 340 is permitted due to the fact that, as detailed above, uponcompletion of a full actuation, disengagement plate 355 serves todisengage carrier member 340 from ratchet gear 350. Accordingly, carriermember 340, planet gear 334, and slider 390 are retained in position toretain monopolar assembly 200 in its condition, while actuators 380, pin372, drive gear 370, second compound gear 365, first compound gear 360,and ratchet gear 350 are returned to their initial positions.

Subsequent full actuations and releases of actuator(s) 380 may beeffected to repeatedly transition monopolar assembly 200 between thestorage condition and the use condition. As can be appreciated, uponeach full actuation and release of actuators 380, actuators 380, pin372, drive gear 370, second compound gear 365, first compound gear 360,and ratchet gear 350 are rotated in their respective forward directionsfrom their initial positions to their end positions and then in theirrespective reverse directions from the end positions back to theirinitial positions. Carrier member 340 and planet gear 334, however, arerotatable in a single direction with each full actuation, and arerotated through a half-revolution and half-orbit, respectively, witheach full actuation.

Should actuator(s) 380 be released after only a partial-actuation, e.g.,prior to being rotated through a full actuation, torsion spring 374urges pin 372 to rotated relative to housing 20 in a reverse directionthereof, thereby rotating drive gear 370, second compound gear 365,first compound gear 360, and ratchet gear 350 in their respectivereverse directions, similarly as if a full actuation had been achieved.However, since carrier member 340 does not complete a one-halfrevolution in response to a partial actuation, first pawl 326 of secondhousing component 320 is not moved into engagement with one of theradially-opposed shoulders 345 a, 345 b of carrier member 340 to inhibitreverse rotation of carrier member 340, and carrier member 340 is notoriented such that one of the pinch points 359 b of disengagement plate355 urges the free end of third pawl 349 inwardly to disengage carriermember 340 from ratchet gear 350. Rather, upon reverse rotation ofratchet gear 350 after a partial-actuation, the free end of third pawl349 of carrier member 340 is slid through the corresponding cut-out 354a of ratchet gear 350 until the free end of third pawl 349 is engagedwithin one of the notches 354 b of ratchet gear 350 to couple carriermember 340 and ratchet gear 350 to one another (see FIG. 25). Thus, uponfurther rotation of ratchet gear 350 in its reverse direction under thebias of torsion spring 374, carrier member 340 is urged, similarly asratchet gear 350, to rotate in its reverse direction to thereby driveplanet gear 334 to orbit in its reverse direction and translate slider390 back to its previous position, e.g., the position of slider 390prior to the partial actuation. Put generally, the above-detailedfeature returns monopolar assembly 200 back to its previous condition inthe event of a partial actuation and, thus, avoids monopolar assembly200 from stalling in an intermediate condition between the storage anduse conditions.

With reference to FIGS. 28 and 29, as detailed above, safety assembly188 is mounted on first housing component 310 of gear box 302 andincludes proximal and distal safety switches 189 a, 189 b, respectively.Proximal safety switch 189 a inhibits the supply of energy to surfaces112, 122 of jaw members 110, 120 (FIG. 2), respectively, unless proximalsafety switch 189 a is activated, while distal safety switch 189 binhibits the supply of energy to energizable member 220 unless distalsafety switch 189 b is activated. Proximal safety switch 189 a isoperably positioned adjacent the proximal end of longitudinal slot 314of first housing component 310 such that slider 390 activates proximalsafety switch 189 a only when disposed at the proximal end oflongitudinal slot 314 (corresponding to the storage condition ofmonopolar assembly 200 (FIG. 32)). Distal safety switch 189 b isoperably positioned adjacent the distal end of longitudinal slot 314 offirst housing component 310 such that slider 390 activates distal safetyswitch 189 b only when disposed at the distal end of longitudinal slot314 (corresponding to the use condition of monopolar assembly 200 (FIG.32)). Thus, energy may only be supplied to surfaces 112, 122 of jawmembers 110, 120 (FIG. 2), respectively, when monopolar assembly 200(FIG. 32) is disposed in the storage condition, and energy may only besupplied to energizable member 220 of monopolar assembly 200 (FIG. 32)when monopolar assembly 200 (FIG. 32) is disposed in the use position.

With reference to FIGS. 1, 2, and 32-35, as also detailed above,deployment and retraction assembly 300 includes a closure plate 376 thatis rotationally keyed to pin 372 and positioned within housing 20.Closure plate 376 defines a generally rectangular configuration(although other configurations are also contemplated) and is operablypositioned relative to finger 48 of flange 46 of movable handle 40 suchthat, if movable handle 40 has not been compressed to sufficientlyapproximate jaw members 110, 120 so as to permit passage of elongatedinsulative sheath 214 thereabout prior to actuation of deployment andretraction mechanism 300, the rotation of closure plate 376 uponactuation of actuator(s) 380 serves to do so. More specifically, uponactuation of actuator(s) 380 with movable handle 40 disposed in its ininitial position or an insufficiently compressed position, closure plate376 is rotated into contact with finger 48 to urge finger 48 distally,thereby urging movable handle 40 to rotate towards the compressedposition to approximate (or further approximate) jaw members 110, 120.Closure plate 376 is oriented about pin 372 such that this approximation(or further approximation) of jaw members 110, 120 is effected prior toadvancement of elongated insulative sheath 214 about jaw members 110,120, thus ensuring that jaw members 110,120 are sufficientlyapproximated so as to permit uninhibited advancement of elongatedinsulative sheath 214 about jaw members 110, 120 to the use position.With respect to retraction, once elongated insulative sheath 214 hascleared jaw members 110, 120, closure plate 376 is rotated out ofcontact with finger 48, thus permitting movable handle 40 to return toits initial position corresponding to the spaced-apart position of jawmembers 110, 120. As noted above, as an alternative to closure plate376, a cam/slider mechanism operably coupled to pin 372 may be providedfor urging movable handle 40 to rotate towards the compressed positionto approximate (or further approximate) jaw members 110, 120 uponactuation of actuator(s) 380 with movable handle 40 disposed in its ininitial position or an insufficiently compressed position. In suchembodiments, rather than having closure plate 376 itself urge movablehandle 40 towards the compressed position, the cam washer (not shown),which is rotationally keyed to pin 372, is urged into contact with a camslider (not shown) which, in turn, is translated into contact withmovable handle 40 to urge movable handle 40 to rotate towards thecompressed position.

Referring to FIGS. 1, 2, and 28-35, the use and operation of instrument10 in both the bipolar mode, e.g., for grasping, treating (for example,sealing), and/or cutting tissue, and the monopolar mode, e.g., forelectrical/electromechanical tissue treatment, is described. Withrespect to use in the bipolar mode, monopolar assembly 200 is maintainedin the storage condition, wherein elongated insulative sheath 214 ispositioned proximally of jaw members 110, 120, distal tissue-treatingportion 227 of energizable member 220 is disposed adjacent jaw flanges114, 124 of jaw members 110, 120, respectively, of end effector assembly100. In use, instrument 10 is inserted through a cannula, access port,other access device, or directly into a surgical site such that endeffector assembly 100 is positioned adjacent tissue to be treated in thebipolar mode of operation. At this point, movable handle 40 may be movedto the initial position such that jaw members 110, 120 are disposed inthe spaced-apart position. Further, trigger 62 of trigger assembly 60remains un-actuated at this point such that knife 164 (FIG. 6) remainsdisposed in its retracted position.

With jaw members 110, 120 disposed in the spaced-apart position, endeffector assembly 100 may be further manipulated into position and/orrotated, e.g., via rotation of rotation wheel 72, such that tissue to begrasped, treated, and/or cut, is disposed between jaw members 110, 120.Next, movable handle 40 is compressed towards fixed handle 50 such thatjaw member 110 is pivoted relative to jaw member 120 from thespaced-apart position to the approximated position to grasp tissuetherebetween. In this approximated position, and since monopolarassembly 200 is disposed in the storage condition at this point, movablehandle 40 may be further compressed, e.g., beyond the point indicatedvia clicker tab 52 (FIG. 3), such that button activation post 49depresses depressible button 174 to supply energy to surface 112 of jawmember 110 and/or surface 122 of jaw member 120 for conduction throughtissue to treat tissue. Once tissue treatment is complete (or to cutuntreated tissue), knife 164 (FIG. 6) may be deployed between jawmembers 110, 120, e.g., via actuation of trigger 62 of trigger assembly60, to cut tissue grasped between jaw members 110, 120.

When tissue cutting is complete, trigger 62 may be released to returnknife 164 (FIG. 6) to the retracted position. Thereafter, movable handle40 may be released or returned to its initial position such that jawmembers 110, 120 are moved back to the spaced-apart position to releasethe treated and/or divided tissue.

For operation of instrument 10 in the monopolar mode, jaw members 110,120 are first moved to the approximated position, e.g., by compressingmovable handle 40 relative to fixed handle 50. However, as detailedabove, deployment and retraction mechanism 300 includes a closurefeature that operates to urge movable handle 40 towards the compressedposition to approximate jaw members 110, 120 upon deployment ofmonopolar assembly 200, if such has not been done manually prior todeployment. Thus, manual movement of jaw members 110, 120 to theapproximated position via compression of movable handle 40 prior todeployment of monopolar assembly 200 need not be performed.

Next, either or both actuators 380 are rotated through a full actuationstroke to deploy monopolar assembly 200 from the storage condition (FIG.2) to the use condition (FIG. 33), wherein elongated insulative sheath214 is extended about jaw members 110, 120 and distal tissue-treatingportion 227 of energizable member 220 is extended distally from jawmembers 110, 120. As can be appreciated, proximal ferrule 212 ofmonopolar assembly 200, which is fixed relative to housing 20, serves asa buffer between elongated insulative sheath 214 and the cannula, accessport, or other access device (not shown), e.g., the instrument sealthereof, and/or between elongated insulative sheath 214 and tissue toreduce friction and inhibit catching of elongated insulative sheath 214upon deployment and retraction of monopolar assembly 200 and rotation ofmonopolar assembly 200 relative to housing 20. Upon full actuation,actuator(s) 380 may be released, allowing actuators 380 to return totheir initial positions while monopolar assembly 200 is maintained inthe use condition. As noted above, if only a partial actuation iseffected, monopolar assembly 200 is instead returned with actuators 380to its previous condition, e.g., the storage condition.

With monopolar assembly 200 disposed in the use condition, either ofactivation buttons 184 may be depressed to supply energy to distaltissue-treating portion 227 of energizable member 220 to treat tissuetherewith. During application of energy to distal tissue-treatingportion 227, instrument 10 may be moved relative to tissue, e.g.,longitudinally, transversely, and/or radially, to facilitateelectromechanical treatment of tissue. At the completion of tissuetreatment, either or both of actuators 380 may be actuated through afull actuation a subsequent time to return monopolar assembly 200 to thestorage condition.

The various embodiments disclosed herein may also be configured to workwith robotic surgical systems and what is commonly referred to as“Telesurgery.” Such systems employ various robotic elements to assistthe surgeon in the operating room and allow remote operation (or partialremote operation) of surgical instrumentation. Various robotic arms,gears, cams, pulleys, electric and mechanical motors, etc. may beemployed for this purpose and may be designed with a robotic surgicalsystem to assist the surgeon during the course of an operation ortreatment. Such robotic systems may include remotely steerable systems,automatically flexible surgical systems, remotely flexible surgicalsystems, remotely articulating surgical systems, wireless surgicalsystems, modular or selectively configurable remotely operated surgicalsystems, etc.

The robotic surgical systems may be employed with one or more consolesthat are next to the operating theater or located in a remote location.In this instance, one team of surgeons or nurses may prep the patientfor surgery and configure the robotic surgical system with one or moreof the instruments disclosed herein while another surgeon (or group ofsurgeons) remotely control the instruments via the robotic surgicalsystem. As can be appreciated, a highly skilled surgeon may performmultiple operations in multiple locations without leaving his/her remoteconsole which can be both economically advantageous and a benefit to thepatient or a series of patients.

The robotic arms of the surgical system are typically coupled to a pairof master handles by a controller. The handles can be moved by thesurgeon to produce a corresponding movement of the working ends of anytype of surgical instrument (e.g., end effectors, graspers, knifes,scissors, etc.) which may complement the use of one or more of theembodiments described herein. The movement of the master handles may bescaled so that the working ends have a corresponding movement that isdifferent, smaller or larger, than the movement performed by theoperating hands of the surgeon. The scale factor or gearing ratio may beadjustable so that the operator can control the resolution of theworking ends of the surgical instrument(s).

The master handles may include various sensors to provide feedback tothe surgeon relating to various tissue parameters or conditions, e.g.,tissue resistance due to manipulation, cutting or otherwise treating,pressure by the instrument onto the tissue, tissue temperature, tissueimpedance, etc. As can be appreciated, such sensors provide the surgeonwith enhanced tactile feedback simulating actual operating conditions.The master handles may also include a variety of different actuators fordelicate tissue manipulation or treatment further enhancing thesurgeon's ability to mimic actual operating conditions.

From the foregoing and with reference to the various drawing figures,those skilled in the art will appreciate that certain modifications canalso be made to the present disclosure without departing from the scopeof the same. While several embodiments of the disclosure have been shownin the drawings, it is not intended that the disclosure be limitedthereto, as it is intended that the disclosure be as broad in scope asthe art will allow and that the specification be read likewise.Therefore, the above description should not be construed as limiting,but merely as exemplifications of particular embodiments. Those skilledin the art will envision other modifications within the scope and spiritof the claims appended hereto.

What is claimed is:
 1. A deployment and retraction mechanism forselectively deploying and retracting a deployable component of asurgical instrument, the deployment and retraction mechanism comprising:a gear box defining a longitudinal slot having a proximal end and adistal end; a slider operably coupled to the gear box, the sliderconfigured to engage a deployable component of a surgical instrument,the slider selectively translatable along the longitudinal slot betweenthe proximal end of the longitudinal slot, corresponding to a storagecondition of the deployable component, and the distal end of thelongitudinal slot, corresponding to a use condition of the deployablecomponent; a ring gear disposed within the gear box and positioned tosurround the longitudinal slot; and a planet gear operably engaged withthe ring gear and configured to orbit within the ring gear, the planetgear including an off-center pin rotatably supporting the sliderthereon, the planet gear and the ring gear configured such that aone-half orbit of the planet gear within the ring gear translates theslider from one of the proximal or distal ends of the longitudinal slotto the other of the proximal or distal ends of the longitudinal slot. 2.The deployment and retraction mechanism according to claim 1, wherein aratio of a pitch diameter of the ring gear to a pitch diameter of theplanet gear is 2:1.
 3. The deployment and retraction mechanism accordingto claim 1, wherein the slider is engaged within a track extending alongopposed sides of the longitudinal slot.
 4. The deployment and retractionmechanism according to claim 1, further including a carrier memberdefining an off-center pivot, the off-center pivot of the carrier memberreceived within a central aperture defined within the planet gear tooperably couple the planet gear and the carrier member such thatrotation of the carrier member orbits the planet gear within the ringgear.
 5. The deployment and retraction mechanism according to claim 4,further including a ratchet gear releasably engagable with the carriermember.
 6. The deployment and retraction mechanism according to claim 5,further including at least one actuator coupled to the ratchet gear viaat least one coupling gear, wherein actuation of the at least oneactuator effects rotation of the ratchet gear to thereby rotate thecarrier member when the ratchet gear is engaged with the carrier member.7. The deployment and retraction mechanism according to claim 6, whereinthe at least one coupling gear includes at least one compound gear.
 8. Asurgical instrument, comprising: a housing having a shaft extendingdistally therefrom; an end effector assembly disposed at a distal end ofthe shaft; a deployable assembly selectively movable relative to the endeffector assembly between a storage condition and a use condition; and adeployment and retraction mechanism configured to selectively deploy andretract the deployable assembly, the deployment and retraction mechanismincluding: a gear box defining a longitudinal slot having a proximal endand a distal end; a slider operably coupled to the gear box and thedeployable assembly, the slider selectively translatable along thelongitudinal slot between the proximal end of the longitudinal slot,corresponding to the storage condition of the deployable assembly, andthe distal end of the longitudinal slot, corresponding to the usecondition of the deployable assembly; a ring gear disposed within thegear box and positioned to surround the longitudinal slot; and a planetgear operably engaged with the ring gear and configured to orbit withinthe ring gear, the planet gear including an off-center pin rotatablysupporting the slider thereon, the planet gear and the ring gearconfigured such that a one-half orbit of the planet gear within the ringgear translates the slider from one of the proximal or distal ends ofthe longitudinal slot to the other of the proximal or distal ends of thelongitudinal slot.
 9. The surgical instrument according to claim 8,wherein the deployable assembly includes: an elongated insulative sheathslidably disposed about the shaft; and an energizable member slidablydisposed within the shaft.
 10. The surgical instrument according toclaim 9, wherein, in the storage condition, the elongated insulativesheath and the energizable member are positioned proximally of the endeffector assembly, and wherein, in the use condition, the elongatedinsulative sheath extends about the end effector assembly and theenergizable member extends distally from the end effector assembly. 11.The surgical instrument according to claim 8, wherein a ratio of a pitchdiameter of the ring gear to a pitch diameter of the planet gear is 2:1.12. The surgical instrument according to claim 8, wherein the slider isengaged within a track extending along opposed sides of the longitudinalslot.
 13. The surgical instrument according to claim 8, wherein the gearassembly further includes a carrier member defining an off-center pivot,the off-center pivot of the carrier member received within a centralaperture defined within the planet gear to operably couple the planetgear and the carrier member such that rotation of the carrier memberorbits the planet gear within the ring gear.
 14. The surgical instrumentaccording to claim 13, wherein the gear assembly further includes aratchet gear releasably engagable with the carrier member.
 15. Thesurgical instrument according to claim 14, further including at leastone actuator coupled to the ratchet gear via at least one coupling gear,wherein actuation of the at least one actuator effects rotation of theratchet gear to thereby rotate the carrier member when the ratchet gearis engaged with the carrier member.
 16. The surgical instrumentaccording to claim 15, wherein the at least one coupling gear includesat least one compound gear.
 17. The surgical instrument according toclaim 8, wherein the planet gear is configured to orbit within the ringgear in a single direction for both translating the slider from theproximal end of the longitudinal slot to the distal end of thelongitudinal slot and translating the slider from the distal end of thelongitudinal slot to the proximal end of the longitudinal slot.